Stacker/Reclaimer Upgrades

  • New PLC Controls to replace old electro-­mechanical relays and to reduce maintenance and increase reliability.
  • Replace the existing Travel Drives with Vector Drives and motors to aid in machine acceleration and deceleration and reduce travel drive maintenance. Gearbox replacement is recommended as well. Install new Digital Slew Drives and reuse the existing DC motors (to save money). AC Drives and motors can also be used on the Slew Drive.
  • Replace the existing Operator Cab. If not already, the new cab can be relocated to the end of the boom to give the operator a better view of the coal pile.
  • A new Operator Chair can be designed to make it more comfortable and ergonomically easier on the operator. Space in the cab can be saved by some cab controls in the armrests of the chair.
  • Total Automation –By automating and radio modems, cameras and controls, operation of the machine can be done remotely (or locally). This will free up valuable plant personnel.
  • Replace the aging and leaking HPU – Hydraulic Power Unit on the Luff/Hoist with redundant HPU.
  • Replace old style height and position sensors with state­of­the­art Sensors such as lasers, encoders and proximity switches. Add a MMI/HMI Operator Interface system to give the operators a complete over view of the machine operation and current status.
  • Replace the hydraulic drive system on the Boom Conveyor Drive with a motor, gearbox and AC Drive to eliminate leaks and improve reliability.
  • Replace outdated M­G set driving the Bucket wheel with a Vector Drive System.
  • Install a Vector Drive on the Luff/Boom Hoist to reduce wound rotor problems.
  • Replace the existing Festoon to make it more reliable.
  • A secure, high-speed Ethernet Radio Modem that will allow voice, video, and control of the S/R can eliminate the need for a cable reel.
  • Upgrade to a Monospiral Wound Cable Reel to assure reliability and to reduce space.

Stacker/Reclaimer Upgrades

operator cab